NHTSA Data Explorer

Chevrolet Express 4500

Data refreshed May 30, 2026

Select a model year to filter results to that year of the Chevrolet Express 4500.

Complaints

107

Active records

Recalls

8

Active records

TSBs

796

Active records

Filing history

Monthly totals over the last 20 years. Click a legend item to show or hide that series.

Reported severity

Based on consumer complaints filed since 2000. Recalls and TSBs do not include severity data.

Deaths

0

Injuries

19

Crashes

13

Fires

5

Top reported issues — Chevrolet Express 4500

Click a category to expand its values.

Condition issue

42

Braking behavior

28

Operating state

19

Driver assistance issue

16

Engine behavior

15

Safety restraint issue

13

Thermal issue

12

Noise

11

Vibration/harshness

10

Fluid issue

9

Reporting mechanism

6

Safety restraint behavior

6

Electrical issue

5

Transmission/drivetrain behavior

5

Lighting behavior

3

Performance issue

3

Recent change

2

Ride/handling behavior

2

Smell

2

Steering behavior

2

Access/entry issue

1

Powering on/off behavior

1

Recent filings

The 10 most recent filings for each type.

2014 CHEVROLET EXPRESS 4500

Filed Mar 6, 2021


MOTOR HOME / CAMPER BODY. PARKED FOR THE WINTER. PLUGGED IN BUT OCCASIONALLY RUN TO ENSURE BATTERIES ARE CHARGED. VEHICLE HAS 25,400 MILES ON IT. OUTSIDE AIR TEMPERATURE ABOUT 20 F. STARTED VEHICLE AND DASH DISPLAYS WARNINGS: ENGINE OPERATING AT REDUCED POWER AND ENGINE OVERHEATED A/C TURNED OFF. SCANNED THE ECM FOR CODES AND WAS ABLE TO CLEAR THESE TWO MALFUNCTION INDICATORS. THE TOOL ALSO REVEALED A PREMIANT CODE OF P1682 (1/1), IGNITION 1 SWITCH CIRCUIT 2. MODULE # : $7E8 AND MODULE#…

2014 CHEVROLET EXPRESS 4500

Filed May 26, 2018


SLOPPY STEERING AND SWAY CONTROL. SINCE NEW. 7000 MILES. SWERVES FROM SIDE TO SIDE. DOES NOT STEER STRAIGHT. OVER CORRECTION.

2009 CHEVROLET EXPRESS 4500

Filed Apr 27, 2018


FUEL TANK RUSTS OUT PREMATURELY AND ALLOWS FUEL TO SPILL OUT ON ROADWAY AND POSSIBLE FIRE HAZARD

2016 CHEVROLET EXPRESS 4500

Filed Apr 19, 2018


UPON INSPECTION, IT WAS NOTICED THAT THE UPPER CONTROL ARM ON THIS AMBULANCE WAS CRACKED WHERE THE TOP OF THE COIL SPRING RESTS.THIS IS ON THE DRIVERS SIDE. THERE ARE CHUNKS OF THE CRADLE MISSING .WE HAVE TAKEN THIS VEHICLE OUT OF SERVICE. THE RIGHT SIDE CRADLE SHOWS NO CRACKING OR FATIGUE.

2012 CHEVROLET EXPRESS 4500

Filed Feb 15, 2018


TL* THE CONTACT OWNS A 2012 CHEVROLET EXPRESS 4500. IN COLD WEATHER, THE DIESEL EXHAUST FLUID (DEF) FROZE, WHICH CAUSED THE VEHICLE TO DECELERATE UNTIL IT EVENTUALLY IDLED. THE DEALER (KUPPER CHEVROLET, 1500 2ND ST NE, MANDON, ND 58554) STATED THAT THEY NEEDED TO KEEP THE VEHICLE IN A HEATED SHOP TO PREVENT THE DEF FROM FREEZING. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS ALSO CONTACTED AND WAS UNABLE TO PROVIDE ASSISTANCE. THE APPROXIMATE FAILURE MILEAGE WAS 86,000. THE VIN WAS…

2014 CHEVROLET EXPRESS 4500

Filed Dec 22, 2016


VEHICLE HAS STALLED BEFORE. SOMETIMES WHEN STARTING JUST SPINS OVER. SOMETIMES STARTS AND SAYS REDUCED ENGINE POWER. RUNS REALLY ROUGH. CAN WAIT ABOUT 10 MINUTES THEN RESTART AND RUNS OK. USUALLY ACTS UP ABOUT EVERY 20 STARTS. THIS IS A 2014 WITH ABOUT 14000 MILES. HAS STALED WHEN BACKING UP BEFORE.

2012 CHEVROLET EXPRESS 4500

Filed Dec 8, 2016


Fire

ON 9/30/2016, A THERMAL EVENT OCCURRED WHILE THE BUS WAS IN THE SHOP FOR ROUTINE MAINTENANCE. AS THE BUS WAS BEING MOVED (BACKED-OUT) OF THE SERVICE BAY AND SMOKE WAS SEEN ESCAPING FROM THE CNG TANK STORAGE COMPARTMENT AT THE REAR OF THE BUS. LOCATION: 4127 ELM ST., DALLAS, TX 75226 A DALLAS AREA RAPID TRANSIT (DART) EMPLOYEE QUICKLY OPENED THE COMPARTMENT AND EXTINGUISHED THE SMALL FLAME. DAMAGE WAS LIMITED TO THE CNG FUEL TANK SOLENOID (MELTED) AND THE CONNECTING HARNESS (MELTED). THIS…

2016 CHEVROLET EXPRESS 4500

Filed Jun 7, 2016


UNDER HOOD FUSE 68 (AUX BRAKE LIGHT)P FAILURE. MODIFIED BUS BODY USES THIS AS SOLE BRAKE LIGHT OUTPUT. LOSS OF REAR BRAKE LIGHTS ALMOST RESULTED IN REAR END COLLISION. VEHICLE WAS SLOWING TO STOP FOR A RED LIGHT. VEHICLE NEEDS TWO SOURCES OF BRAKE LIGHT OUTPUT. FUSE PANEL HAS BOTH AVAILABLE WITH FUSING BUT ONLY ONE USED. WE ARE UNABLE TO REPLICATE OR FIND CAUSE OF SHORT.

2000 CHEVROLET G VAN

Filed Nov 20, 2015


TL* THE CONTACT OWNS A 2000 CHEVROLET G VAN. WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE WIRING HARNESS AND IGNITION SYSTEM NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 120,000.

2000 CHEVROLET G VAN

Filed Jun 22, 2015


TL* THE CONTACT OWNS A 2000 CHEVROLET G VAN. THE CONTACT STATED THAT THE FUEL GAUGE DID NOT DISPLAY THE ACCURATE AMOUNT OF FUEL. THE FAILURE RECURRED CONSTANTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FUEL SENDING UNIT NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 106,000. UPDATED 09/03/2015*LJ THE CONSUMER STATED THE VEHICLE CAN RUN OUT OF GAS WITHOUT WARNING. UPDATED…

Data sourced from NHTSA's public datasets. Issue classifications are generated by Repair Surge. About this data.

Updated May 30, 2026. Refreshed nightly.